WOOD PELLET PLANT

Table of Contents

Wood pellet plant introduction​

Wood pellet production line is specially designed by our engineers, it includes the whole process of peeling, chipping, drying, grinding, get rid of iron, humidity modulation, granulation, cooling, screening, packaging, etc, which produced by biomass pellet(sawdust、stalk、rice hull),It can adjust depending on the actual situation.

Wood pellet process flow chart

wood pellets process flow chart

The raw material suits to logs、branch、waste of wood、sawdust、rice hull and other plant fiber.

modelPLT-Ⅱ-1PLT-Ⅱ-2PLT-Ⅱ-3PLT-Ⅱ-4PLT-Ⅱ-5PLT-Ⅱ-6
output(T/H)12-33-44-56-88-10
finally size(MM)6-106-126-126-126-126-12
finally moisture(%)﹤10﹤10﹤10﹤10﹤10﹤10

3t/h Wood pellet plant prameter and process

wood pellet plant crushing systerm

Chipping and crushing process

The material should be conveyed into Drum Chipper by using Belt Conveyer and then should be sent to Wood Hammer Mill by using Belt Conveyor. Most of the Crushed material will be conveyed out directly by Screw Conveyor. Fine powder and the extra gas will be collected by Cyclone Separator, then the fine powder comes out from Air Lock and extra gas will be drawn out by Induced Draft Fan. The Dust Collector can collect fine dust during crushing.

No.NameItemPowerQ’tyRemarks
Crushing system
101Belt conveyorPD-500*40001
102Wood chipperBX-21655 kw1The material cutting flaky can break. Inlet size: 210*220mm, knife roller speed 650r/min, a number 4-6 M
103Outfeed belt conveyorPD-500*60002.2kw1The chipper transporting equipment material. Bandwidth: 500, mm, length: 6000mm material: rubber, thickness: 8mm
104CrusherFMS-7285110kw1Crushing machine, spindle speed: 2900r/min knife number: 40 the single hole blade crushing cavity width: 600 material; material thickness: 5mm Q235A shell frame 12mm
105Cyclone separatorCZT-10001The material and wind separation. Diameter Φ 590 height: 2000 volume: 7000m3/h
106FanC6-4815kw1Feeding fan, the delivery of materials. Full pressure: 2500pa: 3000m3/h: 1400r/min material flow speed: the impeller and the side wall using 65Mn wear thicker version, impeller plate thickness 6mm
182.2kw
wood pellet plant drying systerm

Drying process

All the material which comes out from Air Lock should be collected to Stock Bin by belt Conveyor, and then the material should be fed with rations into Rotary Drum Dryer by using Air lock, then the material will be mixed together with the hot air which caused by Hot Blast Stove. At the same time, Blast Blowercan produces enough wind to help Hot Blast Stove burning. After drying, the material should be collected by Cyclone Separator, and then come out from the bottom of Air Lock. As to the extra gas can be drawn away by using Fan.

No.NameItemPowerQ’tyRemarks
Drying system
101Belt conveyorPD500-100003kw1
102Screw conveyorLX-3003w1Control the feeding rate, realize uniform material continuously into the drying machine. Diameter: diameter 180mm transport length: 2000mm: 2t/h: maximum throughput speed variable frequency control
103Hot air stoveRFL-1201Dry heat source, no environmental pollution. Design of heat quantity is 500000 calories.
104Rotary Drum DryerØ2.0x2030kw1Drying material
105Cyclone separatorCZT-1200x21
106Drying pipeHG-7001The material and wind separation. Diameter Φ 1000 height: 2500 volume: 12000m3/h
107 Fan4-7230 kw1For conveying materials and wind. Full pressure: 5000Pa: 8000m3/h: 1400r/min material flow speed: the impeller and the side wall using 65Mn wear thicker version, impeller plate thickness 6mm
108Off fanZGF-121.5kw1
109OutfeedLXU-3003kw1
110Outfeed belt conveyorPD-500-90003kw1
74.5kw

Pelletizing process

  The material should be conveyed to the Elevator by using Screw Conveyor and then take up to Permanent Magnet Tube for removal of iron. After that, the material can directly go into Transition Hopper. And then send the material with rations intoHumidifier Conditioner by using a Screw conveyer, the material with suitable humidity goes into Ring Die Pellet Mill, and after the pelleting process, the material can be changed into cylinder pellet with the diameter of 6mm. 

And then the pellets should be elevated by Elevator and fall down with rations by using Airlock, and then directly go into cooling Screener, the pellets will be dried into under 10% and cooled into normal temperature. At the same time, the powder will pass through the screener, you can take this part back to the Elevatorfor re-pelleting. 

Screened pellets should be elevated to Automatic Packing Weigher by Elevator after bagged up by Automatic Packing Weigher, these screened pellets should be conveyed by Belt Conveyor and then sealed by Auto Sewing Machine. Extra gas from Cooling Screener can go through Cyclone Separator and get directly into the atmosphere by the effect of Fan, at the same time, the powder material will come out from the bottom ofAir Lock and go back for re-pelleting.

  The whole system was controlled by Control Cabinet, the operational buttons for special equipment (such as Air Dryer, Ring Die Pellet Mill)should be set in the equipment user’s factory.

   Under negative pressure, the system can work smoothly with little dust. the whole production line is operated by only 2-3 workers.

No.NameItemPowerQ¡¯tyRemarks
Pellet making system
101ElevatorTD36184kw1Material handling equipment, the bucket size: 165*135mm material, nylon.
102Screw conveyorLXU-4004kw1
103Surge bunker6-8m32Buffer storage material, Volume 5 cubic meters, material: Q2353mm
104Screw conveyorLX-2203kw2To control the feeding speed, to achieve material uniformly continuous into the granulator in. Diameter: diameter 220mm transport length: 1650mm: 2t/h: maximum throughput speed variable frequency control
105Wood pellet machinePLT-42R90kw2Biomass granular cold pressure forming machine, specifically for biomass?granular cold compression molding design and manufacture products, feeding device is made of stainless steel, die diameter 420mm, aperture 6-8mm material, stainless steel¡£
106Belt conveyorPD-500*60001.5kw1Conveying equipment, refined bandwidth: 500mm, length: 3000mm, thickness: 8mm, material: Rubber
107Radiator system1Can effectively reduce the granulation chamber temperature, prolong the service life of the pressure roller

Cooling and screen process

No.NameItemPowerQ¡¯tyRemarks
Cooling and screening system
201ElevatorTD36184kw1Material handling equipment, the bucket size: 165*135mm material, nylon¡£
202Cooling and Screening machineNKSL14*142.2kw1Dry cooling water reach below 10-13%, whole is carbon steel, with the access door, pull type unloading mechanism, product temperature is not higher than room temperature 5 ¡ú, including screen¡£
203Cyclone separatorXLP-10001To realize the separation of dust and wind. Diameter ©ß 1000 height: 2500 volume: 12000m3/h
204Off fanZGF-101.1kw x2=2.2kw2Close the wind reduce wind damage, the strength and material separation. Speed: 33r/min discharging quantity: 10L/
205Fan4-7211kw1Full pressure: 2000a: 6000m3/h: 1450r/min flow speed

Packing process

Packing system and others     
301ElevatorTD36184kw1Material handling equipment, the bucket size: 165*135mm material, nylon
302Automatic Packing WeigherDK-252.2kw1
303Pellet feed bin8M31
401Control system1The basic three protection, including the frequency. Inverter ABB delta brand, electrical components for CHINT?simens
402Pipe system1
403Steel platform1
404Air compressor0.9m3 1MPa7.5kw1the user owed

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