Rotary drum dryer

rotary drum dryer

Advantage and Features

  • Rotary drum dryer by Palet Machinery is specially designed for drying the sawdust, wood shavings, wood chips, woodblocks, rice hull, chicken manure, grass, bean dredges, cassava residue, cassava residue, sludge,etc.
  • The structure of the rotary dryer adopts the means of cylinder marginal transmission, flange connection, direct heat transfer.
  • Large capacity and fully automatic.
  • Low energy cost and low resistance.
  • suitable for a wild range of material sizes.
  • Stainable, low cost of operation, product the average humidity reduction is good.

rotary drum dryer working principle

Table of Contents

Rotary dryer specification and parameter

ModelSpecification (m)Capacity(T/h)Rotate speed(r/min)Power(kw)Install angle(°)weight(T)
PLT-1.2Ф1.2*121.5—30.6-67.51.5~48
PLT-1.5Ф1.5*153—5.50.6-6151.5~420
PLT-1.6Ф1.6*164—60.6-618.51.5~424
PLT-1.8Ф1.8*185—6.50.6-6221.5~428
PLT-2.0Ф2.0*205—6.50.6-6301.5~440
PLT-2.2Ф2.2*227—120.6-6371.5~445
PLT-2.4Ф2.4*249—150.6-6551.5~455
PLT-2.8Ф2.8*2416-200.6-6751.5~483
PLT-3.0Ф3.0*2522-250.6-6901.5~4102
PLT-3.2Ф3.2*2528-300.6-61101.5~4118

Rotary dryer application

  1. Building materials industry: drying raw materials used in construction and engineering, mainly sand, river sand, yellow sand, cement, clay, grass charcoal soil, etc.
  2. Agriculture: drying wine lees, chicken manure,straw and sawdust,alfalfa,wood chips ,wood shaving,etc.
  3. Industrial industry: drying industrial products or by-products, such as drying paper mill offcuts waste paper pulp, plastic waste, desulfurization gypsum, fly ash and industrial sludge, etc.
  4. Mineral processing industry: used in the process of processing various mineral products after mining, to play a role in bulk drying, can dry materials such as: coal processing industry coal sludge, lignite, cinder, flotation coal, etc.; smelting processing industry ore, mineral powder, slag, copper ore, laterite nickel powder, tailing slag, etc.; sand and gravel industry quartz sand, limestone, active lime, etc.

Rotary dryer systems

rotary dryer system
1Materials7Feeding Cover13Pinion gear19Cyclone separator
2Feeding Conveyor8Roller Ring14Couplings20Pipe
3Fuel elevator9 Carrier Roller15Motor21Chimney
4Hot air furnace/Gas Stove10Rotary dryer16Retaining Wheel22Fan
5Hot air pipe11Gear Box17Sealing Ring23Discharging Conveyor
6Inlet12Large Gear18Outlet24Finished product

What is the principle of the rotary dryer?

The Materials to be dried enter into the dry zone of special combination plates are thrown by drying plate for vertical movement because of angle difference and rotational motion of the drying plate. After making heat exchange with the materials, the high-temperature furnace gas discharged into the cylinder evaporates water and drys the material, it can prevent the material from sticking on the inside of the cylinder. It is a part of the pellet mill plant.

Rotary drum dryer design(Rotary Dryer Calculations)

Qingdao PALET Machinery can design and supply the Rotary Dryer Machine, dryer equipment for the customers especially according to the information of material. This raw material is wood chips, sawdust, etc.

The information as follows:

the production is 2 ton per hour.

A:Drying intensity (38kg/m3h)

G1:Dry Material Production (2t/h)

V:Dry Space needed(m3)

W1:Initial Moisture Content(60%)

W2:Final Moisture Content(15%)

Material Calculation:

For every 1000kg wet material evaporation and moisture content:

W=1000×(0.6-0.15)/(1-0.15)=529.4kg(H20)

For every 1000kg wet material quantity after evaporate:

M=1000-529.4=470.5kg

To produce 1000kg of end product need to feed in:

G=1000/470.5×1000=2125.3kg(wet raw material)

Rotary Dryer Calculation:

Volume calculation:

G1=AV÷{1000×〖W1—W2〗÷〖100—W1〗}

2=AV÷{1000×(60-15)/(100-60)}=AV/1125

V=59.2m3

Provided Rotary  Dryer dimension:φ2.0×20m

V=πr²L=3.14x(1)²x20=62.8>59.2m3(fulfill requirement)

Classification of rotary dryers

  1. Direct-heated rotary dryer. The parallel current type, counter-current type, and staggered flow type
  2. Indirect-heated rotary dryer. The built-in heating tube type and cylinder wall heating type
  3. Special types, such as triple pass rotary drum dryer

The parallel current type direct-heated rotary dryer

The material is dried in direct contact with hot air. Parallel flow type is the hot air and materials moving in the same direction, even if the hot air temperature at the entrance is higher because the material is in the surface evaporation stage, the product temperature still roughly maintains the humidity temperature.

The material on the exit side is in the temperature rise stage, because the hot air temperature drops, so the product temperature does not rise much. Therefore, even if the hot air temperature is high, the product quality will not be decreased.

parallel current rotary dryer

Counter current type direct-heated rotary dryer

Counter-flow type is the direction of hot air flow is opposite to the direction of material movement. This can produce a large average temperature difference and a good heat transfer effect. It can be used for materials with high humidity and low combustibility, such as sludge.

counter current rotary dryer

Rotary dryer details show

inside

transmission systerm

rotary dryer transmission

small gear and big gear

small gear and big gear

rotary dryer riding wheel

riding wheels

What is the key part of Rotary drum dryer?

The  Dryer riding wheel、Gear Box、small gear、big gear、rolling ring.  Qingdao PALET produces a wide range of rotary dryer parts.

Rotary dryer riding wheel

rotary dryer gear box

Gear box

Rotary dryer big gear

How to Correctly Operate Rotary Drum Dryer ?

we prepare the teaching videos in terms of installation, operation, parts replacements, repair and maintenance parts. And 7/24 email and phone call service is available.

The videos of rotary drum dryer

For detail and price of rotary dryer , please refer to:

Email: palet@biopelletmachines.com 

Mobile: +86-13406817961

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