Kiln Tyre
What is a Kiln Tyre?
The rotary kiln tyre is also as known as kiln ring , which refers to the ring structure installed at the bottom of the rotary kiln and in contact with the support rollers. Its main function is to support and guide the rotation of the rotary kiln. It is the key parts of the kiln. The rotary kiln is a kind of equipment widely used in cement, metallurgy, chemical industry and other industries, mainly used for calcination and heat treatment of materials.
Rotary Kiln Tyre Specification
Material: alloy steel, carbon steel, cast steel or customized according to customer requirements
Diameter: 2-8m
Weight: 4-100t
Processing method: forging or casting
Heat treatment method: annealing, normalizing, quenching or tempering, according to the nature of the material
Application: rotary kiln, rotary dryer, rotary screener, rotary cooler, reactor, etc.
Certification: ISO, CE，SGS
The functions and features of the rotary kiln tyre:
Supporting function: The kiln tire is an important supporting part of the rotary kiln, it is connected to the cylinder through the kiln tyre chair pad， bearing the weight of the entire kiln body and maintaining the stability of the kiln body.
Guiding function: The drum ring helps the rotary kiln maintain a stable rotation trajectory, ensuring that the kiln body can rotate evenly, thereby improving the material processing efficiency.
Wear resistance: Since the rotary kiln will generate greater friction during operation, the rotary kiln tyre is usually made of highly wear-resistant materials to extend its service life.
Easy maintenance: The design of the drum tyre is usually easy to maintain and replace, which helps to reduce the downtime of the equipment and improve production efficiency.
Adaptability to thermal expansion: The rotary kiln operates under high temperature conditions, and the needs to be able to adapt to the thermal expansion caused by temperature changes to avoid equipment failure due to deformation.
How to Manufacturer A Rotary Kiln Tyre?
The rotary kiln tyre casting process is an important mechanical manufacturing process. Its main processes include mold making, smelting, pouring, cooling, demolding, lathe processing, and packaging. The specific process is as follows:
The rotary kiln support wheel casting process is an important mechanical manufacturing process. Its main processes include mold making, smelting, pouring, cooling, demolding, lathe processing, and packaging. The specific process is as follows:
1. Mold making: First, make the mold according to the requirements of the product. The mold needs to have high precision, wear resistance, high temperature resistance and other characteristics.
2. Smelting: Put the casting material into the furnace for smelting. During smelting, you need to pay attention to the control of the furnace temperature, as well as the proportion and cleanliness of the material.
3. Pouring: Pour the smelted material into the mold. When pouring, you need to pay attention to the pouring speed, pouring position, material temperature and other issues.
Pouring
Grinding
4. Cooling: After the pouring is completed, the material needs to be cooled naturally in the mold to ensure the quality of the product.
5. Demolding: After cooling, the mold needs to be removed and the casting removed from the mold.
6. Lathe processing: The casting is processed, trimmed, polished and other processes are carried out to finally obtain the finished product.
Kiln Tyre
Rotary Kiln Tyres
Why Choose PALET Rotary Kiln Tyre?
1.PALET rotary kiln tyres are made of high-quality steel raw materials and auxiliary materials, and the composition is strictly tested before production.
2. The kiln tyres are customized using standard wooden models, and a special coating layer is applied to the core surface to prevent cracking, ensuring that the surface of the casting is smooth and flat.
3. The wear-resistant rotary kiln ring have high strength and good durability, which can ensure the strength and toughness of the wheel band, thereby better supporting it.
4. During the smelting of the rotary kiln three samples are taken before the furnace, after the furnace, and in the cast state, and the German spectrometer is used for testing to ensure that the composition is qualified.
5. The cast steel kiln tyres use a special heat treatment process to increase the service life and deformation resistance of the wheel band.